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The Factory of the Future with Chris Power

Today, we interview Chris Power, the founder and CEO of Hadrian. Hadrian is a company trying to build the most efficient factories on the planet. In this conversation, we’ll introduce the audience to advanced manufacturing, and expose them to the reality that it’s a remnant of the first space race. We also cover the challenge of manufacturing, the importance of visibility in complex systems, the killer app for space, how simplifying the world of atoms can be done through bits – and ultimately, what kind of experimentation that may unlock. Topics Covered: 0:00 - Introduction 2:03 - What is advanced manufacturing? 5:00 - When a hatch is jammed at the ISS 7:03 - What’s happened since Space Race 1? 10:08 - A retiring workforce 14:48 - What is at stake? 22:59 - Onshoring manufacturing 26:18 - Is capital enough? 26:56 - Fixing the problem with technology 31:27 - Convincing the old guard 34:00 - Building a new culture 37:35 - Experimenting with hardware 40:23 - The value of observability 44:06 - The cost of timeliness 48:42 - Hadrian’s key risks 51:59 - Why Hadrian pivoted 55:04 - What talent is needed 1:00:22 - Why focus on space first? 1:06:47 - The killer app of space 1:14:14 - Who inspires Chris? Resources: * Hadrian’s website: https://www.hadrian.co/ * Chris’ Twitter: https://twitter.com/2112Power Stay Updated: * Find us on Twitter: https://twitter.com/a16z * Find us on LinkedIn: https://www.linkedin.com/company/a16z * Subscribe on your favorite podcast app: https://a16z.simplecast.com/ * Follow our host: https://twitter.com/stephsmithio Please note that the content here is for informational purposes only; should NOT be taken as legal, business, tax, or investment advice or be used to evaluate any investment or security; and is not directed at any investors or potential investors in any a16z fund. For more details please see a16z.com/disclosures.

Chris PowerguestSteph Smithhost
Nov 18, 20221h 19mWatch on YouTube ↗

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CHAPTERS

  1. 0:00 – 5:16

    What Advanced Manufacturing Is, and the Chaos Beneath It

    Chris Power defines advanced manufacturing as the complex, high-precision side of industries like semiconductors, aerospace and defense. He argues the flashy end products sit on a chaotic supplier base, citing the B-2 bomber, Stinger and Javelin missiles, and grounded F-16s.

    • •Advanced manufacturing covers semiconductor, aerospace and defense
    • •Fighter jets are assembled from thousands of small suppliers below the prime contractors
    • •The B-2 bomber needed a government RFQ to reverse engineer parts nobody had documented
    • •Ukraine used up three years of Stinger and Javelin inventory in three weeks
    • •More than half of F-16s are grounded because parts are unavailable
  2. 5:16 – 10:08

    The ISS Hatch Story and How Manufacturing Eroded Since WWII

    Power tells the story of the jammed space station hatch, where the spec was found in a retired engineer's desk drawer. He then traces how outsourcing and financialization since the late '70s drained manufacturing skills and culture from the US.

    • •The ISS hatch spec was found in a retired engineer's desk drawer
    • •The US won WWII through manufacturing and logistics that could be quickly retooled
    • •Outsourcing sacrificed robustness for profit optimization and lost the skill base
    • •Cost-plus contracting and no great-power test left the system's weaknesses hidden
    • •Power compares the situation to neglected personal fitness
  3. 10:08 – 14:51

    A Retiring Workforce and Knowledge That Can't Be Transferred

    Power describes the 20,000 to 30,000 small shops that make up the defense industrial base, with owner-operators averaging 62. Their knowledge is often undocumented, so money alone can't fix the problem, as the water-mineral coating example shows.

    • •20-30,000 small manufacturers form the defense industrial base
    • •Average worker age is about 55 and average owner-operator age is 62
    • •Children of owners went to college rather than taking over the business
    • •Knowledge lives in a few people's heads and isn't transferable
    • •A coating process failed for a year because of different mineral content in the water
  4. 14:51 – 22:59

    What Is at Stake: The Lethality Mirage

    Asked what the average person stands to lose, Power calls the situation an existential risk. He uses the bar-fight analogy of a "lethality mirage," saying US lethality is closer to three out of ten, and points to GPS vulnerability and slow response times. Steph Smith and Power then tie it to everyday life, including chips and compute.

    • •Power says the country's way of life is at existential risk
    • •The lethality mirage: adversaries believe the US is ten out of ten but it is closer to three
    • •One conflict with China could deplete ballistic inventory for around five years
    • •GPS depends on fewer than 50 satellites that could be shot down
    • •Response time could grow from 18 months in WWII to 10 years
  5. 22:59 – 26:46

    Onshoring Is a Talent Problem, Not a Capital Problem

    Asked whether pouring in a trillion dollars would fix onshoring, Power says it won't, because talent is the key constraint. He uses sports and software engineering analogies to show that talent needs a deep generative base, so the real cost is time.

    • •Talent, not capital, is the most important driver
    • •Elite talent comes from a broad base, like Olympic track teams from many colleges
    • •Intel's $50 billion can't hire thousands of people who know how to build and run a fab
    • •The loss of the talent base in the '80s is the core damage
    • •Time and investment are required, not just money
  6. 26:46 – 31:26

    Using Software and Simplification to Fix the Talent Gap

    Power explains Hadrian's approach of pairing the last experts in each machining domain with software engineers to automate 60-80% of the work. Process-driven software lets newcomers get trained in 30-90 days. Cultural appeal is a challenge, and Smith and Power discuss breaking up the lone machinist's role.

    • •Hadrian automates 60-80% of each skill with expert and engineer pairs
    • •Remaining work is scaffolded so new hires can be productive in 30-90 days
    • •Scaling requires training 100,000 people rather than hiring a million machinists
    • •Manufacturing lacks cultural prestige
    • •Software-style role delineation makes machining scalable
  7. 31:26 – 34:22

    Incentives and Culture: Getting Machinists and Engineers to Work Together

    Power says experienced machinists are brought on board through the promise of transformation, growth opportunities, and equity for every technician. He also describes how Hadrian treats operators as customers of the software team and puts engineers on the factory floor.

    • •Hadrian gives technicians equity at the same tier as software engineers
    • •Hourly pay discourages knowledge sharing, hence no Stack Overflow for machining
    • •Automation doesn't mean firing people; they move to higher-skill work
    • •Software engineers treat internal operators as customers
    • •Engineers regularly do the operators' jobs to learn real user pain
  8. 34:22 – 43:30

    Experimenting in Hardware and Building Factory Observability

    Smith contrasts A/B testing in software with hardware's slower feedback. Power says Hadrian decides bets by running a factory, watching bottlenecks at local and factory-wide levels, and building a factory data platform because no factory has real observability.

    • •Roadmaps must be ready to be ripped up after learning from running a factory
    • •Bottlenecks should be viewed both locally and across the whole factory
    • •No factory has dashboard-level data on uptime and job costs
    • •Hadrian built a factory data platform over about a year
    • •Customers want DevOps-level visibility, like an accurate Gantt chart
  9. 43:30 – 48:43

    Downstream Effects of Reliable Delivery

    Power says reliable schedules let customers compress timelines and cut manufacturing costs by 30-50%. Advance warning of delays avoids idle lines and revenue lost to late parts, freeing engineers to iterate faster.

    • •About half of a satellite's cost can come from delays and inventory
    • •Gantt charts carry roughly 50% slack because suppliers are unreliable
    • •Compressing time cuts payroll, working capital and build time
    • •Late parts hit 30-40% of purchase orders and delay revenue
    • •A fighter jet in six months instead of twelve could halve its cost
  10. 48:43 – 51:59

    Hadrian's Key Risks

    Power names three main risks to Hadrian: overall complexity, mismatches between the automation curve and hiring plans, and scaling before processes are error-proofed. He stresses discipline in saying no to customers to protect reliability.

    • •Everything depends on many pieces working together
    • •Predicting when automation lands is hard, and hiring takes about three months
    • •Scaling a process with a 1-in-100 error rate creates negative work
    • •Breaking the on-time promise would lose the "magic"
    • •Discipline about when to scale is essential
  11. 51:59 – 55:04

    Why Hadrian Built from Scratch Instead of Acquiring Shops

    Smith asks why Hadrian dropped the private-equity roll-up idea. Power explains that hardware variability adds nonlinear software complexity, and legacy shops have mismatched machines and setups. Now that Hadrian has a standard system, it is returning to acquisitions.

    • •Each hardware variation increases software complexity nonlinearly
    • •Legacy shops have one of nearly every machine, set up differently
    • •Roll-up automation would yield margin gains but not a scalable system
    • •A standardized system now allows clean transfer of parts and acquisitions
    • •Acquired employees can be reskilled within the system
  12. 55:04 – 1:00:22

    Talent Hadrian Needs and the Rippling Analogy

    Power says Hadrian needs everyone, and software engineers don't need a manufacturing background. Using Rippling as an example, Power and Smith discuss simplifying complex workflows so humans click fewer buttons and experts handle only the hard problems.

    • •The ideal hire would be a big-tech software engineer with an aerospace degree
    • •Much of the work resembles enterprise SaaS with internal users
    • •Reverse engineering a poor API is similar to hardware integration
    • •Automation simplifies workflows rather than replacing the human
    • •Expert machinists can focus on harder problems
  13. 1:00:22 – 1:07:19

    Why Space First, and the Case for Growth

    Power says commercial space is the early adopter market: well funded, run by younger leaders, willing to pay for speed, and with transferable complexity. He also frames space as a growth-versus-degrowth question and calls it humanity's last frontier.

    • •Like Stripe selling to startups first, Hadrian sells to commercial space companies
    • •Space companies will pay for speed and try new systems
    • •Automation built for space transfers to other industries
    • •Power frames the debate as growth versus degrowth and picks growth
    • •Mining asteroids is an alternative to cutting forests
  14. 1:07:19 – 1:09:38

    Is There a Killer App for Space?

    Smith asks whether space has a killer app. Power says most of its benefits are infrastructure, like GPS, so a single consumer app is unlikely. He suggests Starlink's internet access or a pharma breakthrough from ISS research could serve as one.

    • •Space benefits are mostly infrastructure, like AWS to consumers
    • •Power doesn't think a single killer app exists or will exist
    • •Starlink could matter for places with poor internet
    • •Pharma research on the ISS could be a visible breakthrough
    • •Smith notes LASIK, limb replacements and tires trace to space engineering
  15. 1:09:38 – 1:14:26

    A Future with Many Hadrians: A Cambrian Explosion in Hardware

    Power compares Hadrian's goal to AWS and Stripe lowering the cost of experimentation. If complex manufacturing is accessible through an API, experienced builders get far more experiments and new entrants can start straight from college.

    • •Cheap infrastructure layers like AWS lowered the cost of experiments dramatically
    • •Hadrian aims to make manufacturing as easy as spinning up an AWS instance
    • •Experts get 100 times more experiments
    • •Newcomers wouldn't need to work at SpaceX for ten years before starting something
    • •Smith compares it to democratized publishing online
  16. 1:14:26 – 1:19:30

    Inspiration, Perseverance and Where to Find Hadrian

    Asked who inspires him, Power cites self-driven musicians and amateur builders who do hard things from outside the system. He argues most barriers are psychological and that credentialism is harmful. The episode ends with where to follow Chris and find jobs at Hadrian.

    • •Power is inspired by lone musicians and first-time cabin builders
    • •He values doggedness over singular genius
    • •He says most of the barrier to doing something amazing is psychological
    • •He says credentialism is built into society in a harmful way
    • •Follow him on Twitter at 2112Power or email jobs@hadrian.co

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